THE WAY TO MAKE IT

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Product Specific Applications

The processing of special conductors, contacts or housings and new types of pro-cesses require adaptations to the specific product involved.To meet this need, Komax creates new processing modules in close cooperation with the customer or adapts the functions of reliable modules already available.In wire processing, there is always a great need for complex processing applications. A competent team of experts at Komax addresses this need with flexible basic machines and smart software plus processing modules and individual application parts.
Basic machines
Komax has a broad range of standard Komax machines with uniform platforms that serve as a basis for adding customized extensions tailored to customer requirements. The customer benefits from the main functions in the basic machine. That has a positive effect on costs and technical maintenance while minimizing the process risk. The basic machine can also be modified to accommodate additional applications.
Processing modules
Besides offering an entire series of reliable application modules, Komax can also adapt a module or expand its functions to meet specific needs. Our engineering team can also develop new modules for performing a given task. Komax basic machines have open interfaces, so it is easy to integrate processing modules for welding, compacting, soldering, etc. already available on the market into them.
Application parts
Komax also has a wide variety of application parts adapted to the vari-ous processing modules. From wire guides and straightening units to the most varied measuring instruments and gripper jaws, even complete wire deposit systems.
Software
Software is crucial to the effective in-terplay of different hardware components. The Komax Generic Module software is a virtual tool that greatly simplifies the integration of modules, even non-Komax ones. Our team of software developers creates fast, lean solutions to fit the requirements and complexity of a given project.
A strong team
To meet specific customer demands, the specialists at Komax conduct feasibility studies and then devise design proposals, functional modules and concept descriptions to go with them, including detailed bids. From test runs with customer materials to project realization, the customer can rest assure that the contract will be carried out in accordance with the agreed schedule. The team consists of mechanical, electronic, software and marketing experts with years of experience in wire processing and application engineering.Contact us about your challenges.
We are happy to advise you.
Airbag Cable
  • jacked cables
  • pre-twisted conductors
  • single conductors
  • double ferrite core
  • single ferrite core
 
Data communication
  • Pin, socket and angle connectors
  • Assembly of miscellaneous types and combinations of connectors
E-Car-Cable
  • Processing in single steps
  • Cutting of wire
  • Dismantling of wire
  • Shield separation
  • Stripping of wire
  • Subsequent processing with semi auto product lines
 
PV-Cable
  • Processing of solar wire
  • Pin and bush connectors of the solar wires require high precision tools and processing
  • constant quality is guaranteed.
  • Stripping and / or dismantling
  • Contact crimping
  • Mounting of connector incl. screw connection
  • Mounting of the wires in the junction box
  • Quality monitoring
  • Marking of the wire as well as the junction box
Specific application
  • Processing of multipolar wire
  • Contact welding
  • Ultrasonic compacting
  • Double crimping by ultrasonic compacting
  • Processing of earth wire
  • Laser welding of contacts
  • Processing of fiber optic insulation wire
  • Two-pole housing insertion
  • Coaxial wire processing
  • Processing of solar wires by resistance welding