komax USA
 

Professionals in Advanced Automation

mci 712/722

Introduction

The two crimping modules mci 712 and mci 722 are synonymous with perfection in wire-terminal connections. When mounted on Komax fully automated crimping machines and combined with integrated quality monitoring devices, these modules produce crimps of the excellent quality. And now this is even easier. All press settings are programmable and completely integrated into the user software on the basic Komax machine. As a result, setup times are shorter, rejects are reduced and daily outputs are boosted.

Key features:

  • Integrated quality process with the basic machine
  • Bigger daily output thanks to shorter setup times
  • Ultra-easy operations
  • Integrated crimp force analysis with force/travel recording
  • High degree of process control
  • Conversion times with mci 722 reduced by 15%
  • Precise and intelligent drive and measuring system
  • Integrated interfaces for accessories

Area of applications

For use on all Komax fully automatic crimping machines of the latest generation. With a maximum crimping force of 20kN, continuously adjustable speed and a double-stroke function which can be activated at any time, these devices can process most commercially available terminals. The terminals are taken from carrier strips in open and closed versions of up to 6mm2 and processed into top quality crimps. Appropriate tool fixtures allow an extremely wide variety of applicators to be used.

Technology

With its programmed crimp heights, the mci 722 crimping module reduces conversion times by up to 15%. The multifunctional AC servo-drive sets new standards in positioning accuracy. A built-in linear measurement system allows the fine positioning of the press carriage in increments of 0.01mm. Sequential processing of different cross sections can be carried out with no cycle time losses. The mci 712 crimping module has a fixed shut height and is powered by a robust asynchronous motor.

Quality

The integrated crimp force analyzer with 3-zone evaluation assures ultra-precise good/bad detection with detailed records on errors. The CFA measures the force and travel of the tappet directly in the process. As a result, even the tiniest errors are recorded, including those involving terminals with little „head room“. Measured quality data is constantly saved and can be evaluated statistically at any time. Every single press undergoes a thorough final test before being delivered to the customer.

User friendly

The integrated crimp force analyzer with 3-zone evaluation assures ultra-precise good/bad detection with detailed records on errors. The CFA measures the force and travel of the tappet directly in the process. As a result, even the tiniest errors are recorded, including those involving terminals with little „head room“. Measured quality data is constantly saved and can be evaluated statistically at any time. Every single press undergoes a thorough final test before being delivered to the customer.
Integrated quality processes
pic-mci712-722-puzzle400px.jpg

Technical data

  mci 712 mci 722
Progr. crimp height
Range
Accuracy
No
Yes
+0.2mm/-0.8mm
0.01mm
Max. crimp force 20kN 20kN
Wire cross section 0.08mm2 to 6mm2 0.08mm2 to 6mm2
Crimp sets for sequence operation 1 wire (CFA) up to 36 wires (CFA)
Programmable stroke 10 - 40mm 10 - 40mm
Cycle time 0 - 270Grad ca. 200msec. ca. 200msec.
Crimp output up to 4500 crimps/h up to 4500 crimps/h
Crimp force analyses CFA 3-zone force/travel recording 3-zone force/travel recording
Mains voltage From 1x230V up to 3x480V 50/60Hz From 1x230V up to 3x480V 50/60Hz
Communication MCI (RS 485) MCI (RS 485)
Dimensions (WxHxD) 220 x 950 x 525mm 220 x 950 x 525mm
Weight 96kg 96kg

Accessories/Options

  • Carrier strip chopper
  • Air feeder
  • Pressure regulation set
  • Monitoring of length-wise and cross-wise transport
  • CFA unit for presses

Services

Komax also provides excellent after-sales service.
  • Commissioning
  • Production coaching
  • Training for various levels of users
  • Worldwide customer service network with a complete spare parts range
 

For more information please contact:

Komax Corporation
1100, East Corp.
Grove Drive
Buffalo Grove, IL 60089-4507
Tel. +1 / 847 537 6640
Fax +1 / 847 537 5751
mailto: Komax Corporation
Internet: http://www.komaxusa.com