komax USA
 

Professionals in Advanced Automation

Zeta 654 – Block Loader

Introduction

The  Zeta 654 is specialized in the insertion of single–sided wire harnesses and is used in combination with the Zeta 633 base machine. This machine is especially characterized by a high degree of automation and the reliable insertion process.

Key features:

  • Automatic housing feeding
  • No production interruption while refilling housing feeder
  • Constantly high processing quality – high process reliable
  • Integrated quality monitoring with good/bad separation
  • Flag connectors insertion
  • Short amortization time

Area of applications

  • Insertion of single and multirow housings
  • Insertion of flag connectors
  • Insertion of contacts with sleeves

Function

The Zeta 654 inserts one-sided wire harnesses with different wire ends as e.g. flag connectors and contacts with sleeves. The machine is used in combination with the flexible Zeta 633 base machine. Additionally, the insertion of single and multi row housings is possible. By precentering the contacts, a reliable and precise insertion is guaranteed. By means of centering grippers, the contact can be centred and optionally rotated. The housings are feeded automatically and can be refilled without any process interruption. An integrated force sensor performs force monitoring throughout the entire insertion process and enables a high insertion quality. Operation of the Zeta 654 is via the slide console of the Zeta 633 with the user software TopWin.

Technical data

Minimum wire length for single-sided insertion 190 – 240mm
Maximum wire length 5000mm
Maximum wire outer diameter 4mm
Wire cross sections 0.22 – 2.5mm2 (4mm2)
Batch size separation Optional
Good/bad separation Standard
Process monitoring (integrated)
Collision monitoring
Insertion force monitoring
Contact locking monitoring
Number of pieces output*single-sided 1.5s for each insertion
Number of pieces output*double-sided 1.5s for each insertion
 

For more information please contact:

Komax Corporation
1100, East Corp.
Grove Drive
Buffalo Grove, IL 60089-4507
Tel. +1 / 847 537 6640
Fax +1 / 847 537 5751
mailto: Komax Corporation
Internet: http://www.komaxusa.com