Zeta 633 SP – fully automatic splicing machine

Introduction

The Zeta 633 SP automatically produces ultrasonically compacted lead sets. The machine insulates the splice with the operator’s choice of tape or shrink-tubes for use in moist environments.

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Key features:

Consistent quality because of high process security
No intermediate storage of single wires
Integrated ultrasonic technology of «Schunk Sonosystems»
Insulation of splices with tape or shrink-tubes

Application

Head-to-head and butt splices in different wires
Tape-isolated splices
Fully automatic insertion of waterproof shrink-tube isolation on top of splices
Different jobs can be processed without changeover
Manufacturing of single wires

Compatible modules and accessories

mci 722 crimp press with integrated CFA and automatic crimp height adjustment
mci 765 seal module
ims series inkjet marker

Technical data

Wires per side
1 – 6

Number of wires per lead set
2 – 10

Wire cross section
0.35 – 4.00 mm2

Total cross section of splices
0.70 – 16.00 mm2

Outside bundle diameter
2 – 10 mm

Strand material
Pure copper

Stripping length for splicing
12 – 18 mm

Welding length
6 – 10 mm (depending on tool)

Wire lengths
Minimum of 240 mm
Minimum of 300 mm (tube side with waterproof option)

Options

Insulating tape option

Tape width: 38 mm (others on request)
Tape type: Certoplast 570, Coroplast 8002 (other types on request)

Waterproof option

Shrink-tube feed: In bulk
Number of tube dimensions: 3

Piece output

Head-to-head splicing

Wire/splice	Lead sets / h without insulation	Lead sets / h with tape	Lead sets / h with shrink-tube
1 + 2	730	680	570
2 + 2	610	610	480
2 + 4	400	400	400
4 + 4	300	300	300

Butt splicing

Wire/splice	Lead sets / h without insulation
3	730
4	610
6	400

Type of wire: FLRY 1.0mm2 (all wires the same)
Wire lengths: 750mm
End processing: Crimping

For more information please contact:

Komax Corporation
1100, East Corp.
Grove Drive
Buffalo Grove, IL 60089-4507

Tel. +1 / 847 537 6640
Fax +1 / 847 537 5751
mailto: Komax Corporation
Internet: http://www.komaxusa.com