komax USA
 

Professionals in Advanced Automation

Gamma 333 PC – fully automatic crimping machine

Introduction

Ultra short conversion times, additional applications and a user-friendly user interface with multiple-language capability. The Komax Gamma 333 PC makes it all possible! With its third processing station and state of the art control software, you are assured maximum flexibility and an even more efficient way of meeting your wire processing needs. What’s more, the system is a superb value for the money.

Key features:

  • Exact reproducible settings for processing stations
  • Maintenance-free step and servo motor of top quality
  • Ultra short conversion times thanks to integrated processing modules
  • Highly comfortable and convenient to operate thanks to graphic-based TopWin software
  • User specified language – more than ten different languages to choose from
  • Integrated good/bad sorting
  • Can be networked with additional WPCS software

Area of applications

With its additional processing station on side 1, the Gamma 333 PC enables you to crimp both ends of the wire, to create double crimp connections with three different contacts, to carry out one-ended seal application, tinning or ink-jet marking. In addition, process monitoring is all integrated to ensure that the wire is cut to length and stripped perfectly to specification and that quality control is optimized.

Technology

Guide tubes can be changed without tools thanks to the quick-release system.The contact rolls are positioned in the lower part of the machine and the safety cover opens upwards to ensure optimum access to the tools. Thanks to the fully programmable CNC axes plus the stored wire and processing parameters, production is always economical, even with small batches.

Economy

Wire processing today requires cost-optimized, comprehensive solutions. To this end, the MCI 711 and MCI 761 peripheral stations have been specially adapted for use with these new machine generations. You benefit from the compact design and standardized operating concept. Thanks to serial control, the peripheral devices with integrated process monitoring are also integrated into the TopWin user software.

Technical data

Length range 60mm–80000mm (2.36in–262.5ft)
Optionally from 30mm (1.18in)
Length accuracy Repeat accuracy: ± (0.2% +1.0mm (0.039in))
Stripping lengths Side 1: 0.1–15mm (0.0039–0.59in)
             Optionally from 28mm (1.10in)
Side 2: 0.1–15mm (0.0039–0.59in)
Wire cross sections* 0.0125mm2–5mm2 (AWG26–AWG10)
Wire draw-in speed 6m/s 40m/s2 (19.7ft/s 131.2ft/s2)
Noise level <75dB (without crimp modules)
Electrical connection 3x208 – 480 V / 50 – 60Hz
Pneumatic connection 5-6 bar (73-87psi)
Air consumption 6,5 m3/h (230ft3/h)
Weight 1200kg (2649lb) gross
Dimensions (WxD)
3137mm (123.5in) x 1377mm (54.2in)
Height with cover closed: 1790mm (70.5in.)
Height with cover open: 2670mm (105.1in.)
*Certain extremely hard, tough wires may not be able to be processed even if they are within the indicated cross section range. In case of doubt, we are happy to produce samples of your wires.

Accessories

Through the addition of various accessories, the Komax Gamma 333 PC can be customized to meet your exact needs yet remains adaptable to accommodate future requirements.

Accessories for crimp module

  • Height adjustable module elevating table
  • Contact feed units with paper strip take-up
  • Contact strip cutter

Wire deposition

  • Feed belt and extension to deposition system (2m or 4m) for long wires

Process monitoring

  • Crimp force monitoring
  • Seal monitoring
  • Splice monitoring
  • Detection system for wire end and knots
 

For more information please contact:

Komax Corporation
1100, East Corp.
Grove Drive
Buffalo Grove, IL 60089-4507
Tel. +1 / 847 537 6640
Fax +1 / 847 537 5751
mailto: Komax Corporation
Internet: http://www.komaxusa.com